| PRECAUTIONS
TO BE TAKEN BEFORE OPERATION : |
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Make sure that the stuffing
box has been properly packed (see sub-section)
and above all that the gland has not been tightened
too firmly as, otherwise, damage will occur to
the packing and the shaft sleeve. See to it that
it is not tightened unevenly and does not rub
on the shaft. The shaft must run freely, it must
be possible to run it by hand with ease.
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| Check
the oil level in the bearing housing. |
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The direction of rotation must
correspond to the direction arrow on the volute
casing. If the direction cannot be checked whilst
the machine is disconnected, the motor may be
started for a moment only.
On pumps equipped with mechanical seals this check
may be carried out only with the machine disconnected.
Wrong direction of rotation will soon damage to
the pump.
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Prior to priming the pump, open
the piping supplying the external sealing liquid,
the cooling water for the shaft seal and if required,
the cooling water for the oil bath. Make sure
that the water flows.
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When priming the pump, please
note:
Pump, suction or feed line must in all cases be
filled and properly vented. It is recommended
to slowly rotate the pump shaft by hand during
the priming procedure. For suction lift duty,
the pump can be primed
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By
evacuating the air from the pump and suction
line with the regulating valve closed in the
delivery line |
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When the delivery line is filled, by opening
the regulating valve or a by pass piping in
the delivery line |
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Take
care that the valves in the suction line (foot
valve!) are not stressed beyond the permissible
working pressures. |
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If suction head conditions exist,
the isolating valve in the feed line may be opened
in order to fill the pump. If a connecting pipe
exists between the equalizing pipe and pump delivery
branch, the valve in the connecting pipe must
be open whilst the pump is primed. During pump
operation this valve remains closed.
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| Attention: |
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hot liquids are involved, quick priming of the pump
causes distortions and should be avoided. By slowly
opening the isolating valve even heating up of the
pump is achieved. |
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The isolating valve in the feed
line (and, if there is any, the valve in the vacuum
equalizing pipe) should be open. The regulating
valve in the delivery line, however, should be
closed or in the case of automatic operation,
the full backpressure should be on the non-return
valve.
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Make sure that there is a flow
in the pipes supplying the external sealing liquid,
the cooling water for the shaft seal and, if required,
the cooling water for the oil bath. Do not switch
on motor until then.
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If the delivery pressure does
not be rise continuously as speed increases, stop
the set and prime once more carefully.
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Once the pump has run up to working
speed, open the regulating valve in the delivery
line slowly until the required service data are
reached.
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Prolonged operating against closed
regulating valve in the delivery line may lead
to destruction of the internal pump parts and
must therefore be avoided.
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An alteration of the service
data, which might become necessary, may be effected
only with the aid of a regulating valve in the
delivery line.
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Particular care should be taken
that the driver does not get overloaded if the
weight of the liquid handled is greater than that
originally assumed, that the available suction
head is still sufficient in case of larger flow
rates or, alternatively, that the suction lift
to be overcome by the pump is not too high, as
otherwise damage due to cavitation will occur.
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When staring up automatically
operated plants, all isolating valves, hence the
delivery gate valve too, must be kept open.
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If there is no back flow
preventer (non -return flap, non-return
valve, etc.) close the regulating valve
in the delivery line. Do not switch off
motor until then.
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Close
isolating valve in the feed line only if necessary. |
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Once
the pump has completely cooled down, shut
off the external and cooling water supply.
If the pump draws from a vacuum tank, close
vacuum equalizing pipe. However, do not shut
off the sealing liquid supply. |
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If
a vacuum gauge without relief valve is attached
to the suction branch of the pump, then it
must be isolated before stoping the pump set.
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If
as a result of prolonged shutdown a change
in the concentration of the liquid, crystallization,
or solidification etc., can be anticipated,
drain pump and, if necessary, flush with a
suitable liquid. |
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If
there is a danger of freezing up during prolonged
shut-down periods, the pump including the
cooling chamber, heating chamber, etc., must
be drained. |
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| Before
restarting the set take care that the pump shaft
is at rest and does not rotate backwards. Starting
with the shaft rotating in opposite direction may
lead to shaft damage. |
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